Applied-motion Si3540 User Manual

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-1-
Hardware Manual
Si3540
Programmable Step Motor Driver
motors • drives • controls
POWER
MOTOR
AC
POWER
A+
A-
B+
B-
G
L
N
PC / MMI
INPUT 1
INPUT 2
INPUT 3
INPUT 4
IN 5/JOG CW
IN 6 JOG CCW
INPUT COM
INPUT COM
CCW -
CCW +
CW +
CW -
OUT 1 +
OUT 1 -
OUT 2 +
OUT 2 -
OUT 3 +
OUT 3 -
LIMITS
Si3540
Programmable Step Motor Driver
-2-
Introduction --------------------------------------------------------------------- 3
Features-------------------------------------------------------------------------- 3
Block Diagram------------------------------------------------------------------- 3
Getting Started ------------------------------------------------------------------ 4
Connecting the AC Line --------------------------------------------------------- 5
Connecting the Motor ----------------------------------------------------------- 7
Connecting to the PC------------------------------------------------------------ 8
Jogging-------------------------------------------------------------------------- 9
Limit Switches ------------------------------------------------------------------ 9
Wiring a Mechanical Limit Switch --------------------------------------------- 10
Wiring a Limit Sensor ---------------------------------------------------------- 10
Wiring Inputs------------------------------------------------------------------- 11
Wiring Outputs ----------------------------------------------------------------- 13
Microstepping ------------------------------------------------------------------ 14
Mounting the Drive------------------------------------------------------------- 15
Mounting the Optional MMI --------------------------------------------------- 15
Recommended Motors---------------------------------------------------------- 17
Mechanical Outline------------------------------------------------------------- 17
Technical Specifications -------------------------------------------------------- 18
Mechanical Outline - Optional MMI ------------------------------------------- 19
Table of Contents
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1 2 3 4 5 6 ... 19 20

Summary of Contents

Page 1 - Hardware Manual

-1-Hardware ManualSi3540Programmable Step Motor Drivermotors • drives • controlsPOWERMOTORACPOWERA+A-B+B-GLNPC / MMIINPUT 1INPUT 2INPUT 3INPUT 4IN 5/J

Page 2

-9-Limit SwitchesThe Si3540 has two limit switch inputs, LIMIT CW and LIMIT CCW. By connect-ing switches or sensors that are triggered by the motion

Page 3 - Getting Started

-11-Wiring InputsThe Si3540 input circuits can be used withsourcing or sinking signals, 5 to 24 volts.This allows connection to TTL circuits,PLCs, rel

Page 4

-11-Wiring InputsThe Si3540 input circuits can be used withsourcing or sinking signals, 5 to 24 volts.This allows connection to TTL circuits,PLCs, rel

Page 5 - Connecting the AC Line

-13-Wiring OutputsBefore we discuss the output conditions, we need to talk about the circuitry. Allthree Si3540 outputs are optically isolated. That

Page 6

-13-Wiring OutputsBefore we discuss the output conditions, we need to talk about the circuitry. Allthree Si3540 outputs are optically isolated. That

Page 7 - Connecting to the PC

-15-Mounting the Drive.You can mount your drive on the wide or the narrow side of the chassis.Mounting the Optional MMIThere are two ways to mount the

Page 8

-15-Mounting the Drive.You can mount your drive on the wide or the narrow side of the chassis.Mounting the Optional MMIThere are two ways to mount the

Page 9

-17-Motor Size Winding Max Torque CurrentNumber inches Connection oz-in Amps5014-842 1.38 x 1.38 x 1.57 4 lead 19 1.0HT17-068 1.65 x 1.65 x 1.30 paral

Page 10 - Wiring a Limit Sensor

-17-Motor Size Winding Max Torque CurrentNumber inches Connection oz-in Amps5014-842 1.38 x 1.38 x 1.57 4 lead 19 1.0HT17-068 1.65 x 1.65 x 1.30 paral

Page 11 - SI-1 indexer

-19-Mechanical Outline - Optional MMI4.90 4.90 1.380.133.875CENTERED3.875CENTERED123➝➝456➝➝789YES NO.0SPACE BKSP ENTER2.9881.9750.4250.9630.960-20-App

Page 12

-1-Hardware ManualSi3540Programmable Step Motor Drivermotors • drives • controlsPOWERMOTORACPOWERA+A-B+B-GLNPC / MMIINPUT 1INPUT 2INPUT 3INPUT 4IN 5/J

Page 13 - ° motor

-19-Mechanical Outline - Optional MMI4.90 4.90 1.380.133.875CENTERED3.875CENTERED123➝➝456➝➝789YES NO.0SPACE BKSP ENTER2.9881.9750.4250.9630.960-20-App

Page 14

-3-MOSFET3 StatePWM PowerAmplifiermotor phase Amotor phase B110 or220 VACINPUT1INPUT2INPUT3INPUT4CW JOG/IN5CCW JOG/IN6to PC/MMICW LIMIT/IN7CCW LIMIT/I

Page 15 - Mounting the Optional MMI

-3-MOSFET3 StatePWM PowerAmplifiermotor phase Amotor phase B110 or220 VACINPUT1INPUT2INPUT3INPUT4CW JOG/IN5CCW JOG/IN6to PC/MMICW LIMIT/IN7CCW LIMIT/I

Page 16

-5-Connecting the AC LineThe Si3540 is set for 110 VAC operation at the factory. If you use 110 VAC power,all you need to do is install a power cord

Page 17 - 5.00"

-5-Connecting the AC LineThe Si3540 is set for 110 VAC operation at the factory. If you use 110 VAC power,all you need to do is install a power cord

Page 18

-7-Connecting the MotorNever connect or disconnect the motor to the driver when the ACpower is on.Secure any unused motor leads.Never disconnect the m

Page 19 - Applied Motion Products, Inc

-7-Connecting the MotorNever connect or disconnect the motor to the driver when the ACpower is on.Secure any unused motor leads.Never disconnect the m

Page 20

-9-Limit SwitchesThe Si3540 has two limit switch inputs, LIMIT CW and LIMIT CCW. By connect-ing switches or sensors that are triggered by the motion

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